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Resources & Knowledge Hub

Practical process safety guides, checklists, standard references and tools to help African industry manage risk effectively.

Knowledge Centre

Process Safety Resources for African Industry

Process safety management is built on knowledge. Our resource library covers the essential standards, methodologies and practical references used in HAZOP studies, SIL assessments, explosive atmosphere compliance and ISO management systems across Africa.

Guide

What is a HAZOP Study? A Practical Overview

An accessible introduction to Hazard and Operability (HAZOP) studies - what they are, how they work, who should participate, and how to prepare your piping and instrumentation diagrams.

IEC 61882 CCPS
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Checklist

HAZOP Preparation Checklist

Twelve essential items to have in place before your HAZOP study begins - covering documentation, team selection, node definition and workshop logistics.

IEC 61882
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Reference

LOPA: Layer of Protection Analysis Explained

A concise reference for LOPA methodology - initiating events, independent protection layers (IPLs), target mitigated event likelihood (TMEL) and risk criteria common in African industrial practice.

CCPS LOPA IEC 61511
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Guide

Hazardous Area Classification in South Africa

A practical guide to Zone classification for flammable gas, vapour and mist (IEC 60079-10-1) and combustible dust (IEC 60079-10-2) - aligned to South African SANS standards and OHS Act requirements.

SANS 10108 IEC 60079 ATEX
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Reference

Ex Equipment Categories & Protection Concepts

A quick reference covering IEC 60079 equipment protection levels (EPL), equipment categories (1G, 2G, 3G, 1D, 2D) and common protection concepts (Ex d, Ex e, Ex ia, Ex n, Ex t) with zone applicability.

IEC 60079 IECEx
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Overview

ISO 45001:2018 - OHS Management for Industry

An accessible summary of ISO 45001:2018 requirements - the global benchmark for occupational health and safety management systems - and how it applies to high-hazard African industrial operations.

ISO 45001 OHSMS
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Overview

ISO 22000:2018 - Food Safety Management Systems

How ISO 22000:2018 integrates HACCP principles and ISO-style management system requirements to help food and beverage manufacturers in Africa meet both local and export market food safety demands.

ISO 22000 FSSC 22000
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Guide

ISO 9001:2015 Gap Assessment - What to Expect

What does a Quality Management System (QMS) gap assessment involve? This guide explains the process, typical findings, and what a realistic implementation roadmap looks like for mid-size African manufacturers.

ISO 9001 QMS
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Guide

Combustible Dust: The Hidden Explosion Risk

Hundreds of industrial facilities in Africa process combustible materials - grain, sugar, starch, coal, mineral dust, metal fines - without recognising the explosion risk. This guide explains the dust explosion pentagon and NFPA 652 Dust Hazard Analysis requirements.

NFPA 652 NFPA 654 DHA
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Reference

Dust Hazard Analysis (DHA) Scope & Steps

A step-by-step reference for conducting a NFPA 652-compliant Dust Hazard Analysis - from material characterisation and dust layer surveys through to explosion protection strategy and fire risk assessment.

NFPA 652 IEC 60079-10-2
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Guide

Understanding SIL: Safety Integrity Level Explained

A jargon-free introduction to IEC 61511 SIL - Safety Integrity Levels, the SIL lifecycle, SIL determination methods (LOPA, risk graph), and what SIL 1, 2 and 3 means in practice for chemical and energy facilities.

IEC 61511 IEC 61508 SIS
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Framework

The 14 Elements of Process Safety Management

A concise reference covering the 14 PSM elements defined by OSHA 3132 / CCPS - from Process Safety Information and HAZOP through to incident investigation, emergency planning and management of change - and how they apply in an African operating context.

CCPS PSM OSHA 3132
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Checklist

PSM Gap Assessment Checklist

A self-assessment tool for HSE managers to identify gaps across the 14 PSM elements. Use this checklist before engaging Nexis PS to understand your baseline and prioritise your investment.

CCPS PSM Self-Assessment
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